Basic Info.
Usage
Packaging Film, Logistics Film, Food&Medicine Film, Decorative Film
Product Description
Item: 3mm HIPS sheet
Brand: Jinhui
Length: customization
Silicon Coating: None, Medium, Heavy, Two sided.
Color: available in all custom colors
MOQ: 5 Tons
Describe
High Impact Polystyrene (HIPS) is a versatile and widely used thermoplastic that is commonly used in the manufacturing of consumer goods and packaging materials. It has gained popularity due to its unique combination of properties such as high-impact strength, rigidity, ease of processing, and affordability. However, with its popularity comes questions and concerns from those who are new to HIPS or are considering using it for their next project.
common applications
High Impact Polystyrene (HIPS) is a versatile material that finds applications in a wide range of industries.
Here are some common applications of HIPS:
Consumer goods: HIPS is widely used in the manufacturing of consumer goods such as toys, household appliances, and office supplies. Its good impact strength and rigidity make it suitable for applications that require durability and dimensional stability.
Packaging materials: HIPS is commonly used in the production of packaging materials such as clamshell containers, blister packs, and trays. Its ease of processing, low cost, and ability to be molded into various shapes and sizes make it a popular choice in the packaging industry.
Automotive industry: HIPS is used in the manufacturing of various automotive components such as interior trim parts, instrument panels, and exterior body parts. Its lightweight, impact-resistant, and easy-to-process properties make it a suitable material for these applications.
Construction industry: HIPS is used in the manufacturing of construction materials such as wall panels, ceiling tiles, and insulation boards. Its good thermal insulation properties and ease of processing make it a popular choice in the construction industry.
Medical industry: HIPS is used in the manufacturing of medical devices and equipment such as diagnostic trays, sample cups, and packaging materials. Its resistance to chemicals and good dimensional stability make it a suitable material for medical applications.
Manufacturing process
The manufacturing process for High Impact Polystyrene (HIPS) involves the following steps: - Polymerization:
The process begins with the polymerization of styrene monomers using a catalyst such as benzoyl peroxide. This process involves the addition of the monomers to a reactor vessel containing the catalyst and a solvent, followed by heating and agitation to initiate the reaction.- Mixing:
Once the polymerization is complete, the resulting polymer is mixed with additives such as impact modifiers, stabilizers, and pigments to enhance its properties and appearance.- Extrusion or Injection Molding:
The HIPS resin is then extruded or injection molded into the desired shape and size. Extrusion involves melting the HIPS pellets and pushing them through a die to form a continuous shape, such as a sheet or film. Injection molding involves melting the HIPS pellets and injecting them into a mold cavity under high pressure to form a specific shape.- Cooling and Cutting:
After the extrusion or injection molding process, the HIPS material is cooled to solidify it and then cut into the desired length or shape.- Finishing:
Finally, the HIPS product may undergo further processing such as trimming, polishing, or surface treatment to achieve the desired finish and properties.
Thermoplastic
HIPS is food safe and is commonly used in the manufacturing of food packaging materials such as trays and containers. However, it is important to ensure that the HIPS used is certified food safe and meets regulatory requirements.
Difference between HIPS and ABS
HIPS (High Impact Polystyrene) and ABS (Acrylonitrile Butadiene Styrene) are both thermoplastic polymers commonly used in various applications, but they have distinct differences in terms of properties, applications, and manufacturing processes. Here are some key differences between HIPS and ABS:
1. Chemical Composition:
- HIPS: HIPS is a polymer composed primarily of styrene monomer and a small amount of butadiene rubber.
- ABS: ABS is a copolymer composed of three monomers: acrylonitrile, butadiene, and styrene.
2. Mechanical Properties:
- HIPS: HIPS typically exhibits higher impact strength and toughness compared to standard polystyrene due to the incorporation of butadiene rubber. However, its impact resistance is generally lower than ABS.
- ABS: ABS has excellent impact resistance, even at low temperatures, making it suitable for applications requiring high durability and toughness.
3. Heat Resistance:
- HIPS: HIPS has a lower heat resistance compared to ABS. It softens and deforms at lower temperatures, limiting its suitability for applications exposed to high temperatures.
- ABS: ABS offers better heat resistance and can withstand higher temperatures without significant deformation, making it suitable for applications requiring thermal stability.
4. Processing:
- HIPS: HIPS is relatively easy to process and can be molded, extruded, and thermoformed using standard plastic processing techniques.
- ABS: ABS is also easy to process and can be injection molded, extruded, and thermoformed. However, ABS may require higher processing temperatures compared to HIPS.
5. Surface Finish:
- HIPS: HIPS typically has a glossy surface finish, making it suitable for applications where aesthetics are important, such as consumer products and signage.
- ABS: ABS can have a matte or glossy finish depending on the manufacturing process and additives used. It offers more flexibility in surface finishes compared to HIPS.
6. Applications:
- HIPS: HIPS is commonly used in applications such as packaging, disposable utensils, toys, and display products where impact resistance, affordability, and ease of processing are important.
- ABS: ABS is widely used in automotive parts, household appliances, consumer electronics, pipes, fittings, and construction materials where high impact resistance, heat resistance, and dimensional stability are required.
In summary, while both HIPS and ABS are versatile thermoplastics with various applications, they differ in terms of mechanical properties, heat resistance, processing characteristics, surface finish, and specific applications where they excel. Understanding these differences is essential for selecting the most suitable material for a particular application.
Address:
No. 1, Guangwo Road, Guangling Area, Jiangsu China, Yangzhou, Jiangsu, China
Business Type:
Manufacturer/Factory
Business Range:
Bags, Cases & Boxes, Consumer Electronics, Electrical & Electronics, Light Industry & Daily Use, Office Supplies, Packaging & Printing, Security & Protection, Sporting Goods & Recreation, Textile
Management System Certification:
ISO 20000
Company Introduction:
Yangzhou jinhui import and export trade Co., Ltd. is a wholly-owned subsidiary of yangzhou jinhui new materials, industry and trade integration, to provide customized services, welcome field investigation, kindly visit! !
Glad to know you are in the market of plastic materials. We specialized in producting such products with customers of domestic foreign trade companies and domestic production enterprises for 25 years.
Our company offers variety of products which can meet your multifarious demands. We adhere to the management principles of "quality first, customer first and credit-based" since the establishment of the company and always do our best to satisfy potential needs of our customers. Our company is sincerely willing to cooperate with enterprises from all over the world in order to realize a win-win situation since the trend of economic globalization has developed with anirresistible force!
The ministry of foreign trade is a newly established independent department. Our own factories can cut out the middleman links for you and control the products more effectively. We will also cherish customers in the new field of foreign trade!
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